Perforated Metal

1. Customized mold development

Adopting a modular mold design system, it supports the rapid prototyping of complex graphics and special-shaped holes. Special structures such as stepped holes and array micropores can be customized according to product functional requirements to meet the differentiated processing needs of scenes such as automotive filters and building curtain walls.

2. Multi-material compatibility

Breaking through traditional processing limitations, it can process metal sheets such as stainless steel (0.5-6.0mm), aluminum alloy (0.8-3.0mm), and galvanized steel sheets (1.0-4.5mm). It is also compatible with precision blanking of engineering plastics and composite materials, and is suitable for the production of all categories from heavy machinery guards to electronic component brackets.

3. Efficient mass production system

Equipped with a servo-driven high-speed punch press, the single-machine punching frequency can reach 800-1200 times/minute, supporting continuous coil automatic processing. Compared with traditional processes, the production efficiency of batch orders has increased by more than 60%, and the average daily production capacity has exceeded 3,000 standard parts.

4. Intelligent material optimization

The CAD/CAM intelligent nesting system maximizes the utilization of sheet materials. The material loss rate of typical projects can be controlled within 5%, especially in the processing of high-priced materials such as stainless steel and titanium alloy, which significantly reduces the marginal cost.

5. Full-scale economy

The use of standardized die sets and general stamping equipment reduces the initial investment cost by 35%-50% compared with laser cutting. The flexible production model can cover sample proofing (24-hour delivery) to batch orders of 10,000, which is an ideal choice for process upgrades of small and medium-sized enterprises.

6. Long-term and stable operation and maintenance

The core stamping unit uses carbide-plated dies and self-lubricating guide systems, and the MTBF (mean time between failures) of key components exceeds 10,000 hours. With the preventive maintenance system, the overall equipment efficiency (OEE) has been stable at more than 92% for a long time.